How it Works

Home Products Specifications How it Works

Downdraft exhaust increases the efficiency by at least 15%.  As the exhaust gasses cool, the lower temperatures of the return water causes greater heat transfer.  A long vertical flame path surrounded by the refractory assures nearly 100% combustion.

Our refractory firebox has 6" thick, steel reinforced front and back panels (4" thick on the sides).  The refractory absorbs radiant heat from the flame and sends it back into the burning process, raising the combustion temperature and completing the burn.

The Seton boiler loves unsplit logs; if it will fit in the door, it will burn.

During the off cycle, the high temperatures of the refractory plus the lack of oxygen actually "cokes" the wood.

For more than 20 years, the Seton Boiler has established a winning tradition of warming homes, shops and factories all over the United States and Canada.

Of the more than 2,000 Seton Boilers in use today, over half of them were purchased by owners of other outdoor boilers.

 

In these days of rising heating costs, doesn't it make sense to move up to the warmth and savings of a well-designed, high-efficiency Seton Wood Fired Boiler?

 

The Seton Boiler design was recognized by the industry at the HPB Expo.  It received the prestigious VESTA award for design and technological innovation in the Renewable Fuel Central Systems category.

Six reasons why Seton Boilers are superior

1.  Refractory.  The refractory combustion chamber ensures a very high combustion temperature and a long flame path with enough turbulence to complete the burning of all gases.  Once the wood gases are completely burned, the hot gases enter the heat exchange area.

2.  Heat Exchanger.  The heat exchanger is a down draft system with the exhaust exiting where the cooled water is coming in.  This increases the deferential between the water temperature and the exhaust temperature which lowers the exhaust temperature and increases thermal transfer efficiency.

3.  Heated Incoming Air.  The air coming into the combustion chamber is heated with the exiting exhaust gases after all the available heat has been put into the water of the heat exchanger.  This increases the combustion temperature without taking heat from the combustion process.

4.  Water Tube Design.  The heat exchanger is a water tube design which absorbs much more heat per square inch than fire tube boilers, withstands much more pressure and also holds much less water so it responds quicker.  Because of the very limited water storage water tube boilers are much safer than fire tube boilers.

5.  High Temperature Combustion.  The fire box temperature exceeds 1900 degrees and the skin temperature is less than 100 - 200 degrees.  This results in all the gases being consumed before they get to the exhaust pipe.  Wood gasification is the process of heating wood in an oxygen -limited chamber until volatile pyrolysis gases (carbon monoxide, hydrogen and oxygen) are released from the wood and combusted.  Heating the wood to the temperature range of 400-600 degrees, releases most of the gases, which yield up to 60% to 80% of the heat content of the wood are driven off. In the Seton Boiler the emitted wood gases are then superheated and mixed with air for complete combustion, leaving little or no ash, and the heat produced is transferred to the boiler for heating.

6.  Complete Combustion.  The extreme radiant energy from the refractory raises the wood temperature for pyrolysis while limiting the oxygen in the primary zone.  As the gases rise the preheated draft air combines with them and completes the combustion.  The long flame path combined with the turbulence and reverse flow assures a very complete combustion.


 

UL 391 & CSA B336.1